PRODUCTS

FillPRO systems generally fall into one of these four product types.

Top Fill Dispensers

Top Fill Dispensers

A controller interfaces with a precision electronic scale, directing a vibratory feeder to dispense exact, repetitive measurements of material into a container. The operator is prompted to accept or reject each fill, then remove the filled container from the scale and replace with an empty container.

  • Automatic taring when a new container is placed on the scale

  • Digital display of each fill weight

Preweigh & Dispense Systems

Preweigh & Dispense

With this system, material is metered from the hopper into a pre-weigh pan that is suspended from weigh sensors. Below this pan is the container. If the weight of material dispensed into the pan is within tolerance of parameter settings, it is released into the container. If the weight is out of tolerance, the material is diverted and released for recycling.

  • Single or Multiple Dispense Heads on common controller

  • Bulk/Trickle for large, fast, precise dispenses

  • Can be integrated into larger automation systems

Volumetric Systems

Volumetric Systems

The most basic setup uses a shuttle plate with a cavity. The size of the cavity determines the amount of product that is dispensed. The shuttle plate may also have multiple cavities for higher production rates.

Additional variations available, including a time based vibratory system

Batching Systems

Batching Systems

  • Micro-batching with a lot size of one can be achieved

  • Flexible recipe control

  • Software interface to larger system for recipe content.

  • Powder and liquid dispensing capabilities.

Standard Features

  • Range = 20mg – 20kg

  • Up to 600 fills per hour per dispense head

  • Stores an unlimited number of setups for fast changeover

  • All fill data is recorded using an SQL database: Fill Time (High, Low, and Average), Good/Reject Count, and Manufacturing / Process Control Limits.

  • Data can be output via Ethernet or USB flash drive.

  • There is 100% inspection with out-of-tolerance dispenses identified for recycling.

  • Systems can be engineered to provide the appropriate equipment for hazardous locations as defined by the NFPA, National Fire Protection Association.